Predictive Maintenance 

Stay ahead of the curve: predict, prevent, and protect wirelessly

Predictive maintenance  can identify and correct potential issues to prevent unexpected breakdowns leading to reduced costs, optimized maintenance schedules, and data-driven decision-making. By leveraging wireless connectivity (such as Wi-Fi 6/6E & Bluetooth 5) and embedded modules, predictive maintenance solutions can use artificial-intelligence to keep machinery running smoothly and remotely monitor performance. 

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Benefits of Predictive Maintenance

Reduce Downtime

Maximize your production line with targeted maintenance. By continuously monitoring your machinery's health, ensure operational failures are caught and resolved before they escalate.

Track Everything

Gain complete visibility and real-time data to make informed decisions with wireless IoT ecosystems, from wireless modules, embedded systems,  IoT sensors and gateways. 

Improve Safety

Fortify your workplace safety and well-being with preventative risk detection. IoT devices alert you at first signs of hazards, reducing the probability of accidents by up to 40%. 

Enhance Efficiency

Achieve peak performance with machinery that operates flawlessly. Wireless IoT devices help your equipment to run without hiccups, increasing throughput and quality. 

Application Study: Predictive Maintenance

Consumer electronics have advanced significantly in recent years, resulting in the integration of processing and connectivity features into industrial equipment. This has led to the creation of Industrial Internet of Things (IIoT) and increased intelligence in devices like pumps, motors, generators, and more. Reliable maintenance is crucial, as downtime can cost millions of dollars per hour. 

Read our white paper to learn more how sensor tech and wireless connectivity directly contribute to saving costs, time, and resources in a variety of use cases. 

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Use Case: Smart Factory

A smart factory never sleeps, every machine is synchronized to 24/7 production. Today, through the power of predictive maintenance, unplanned downtime once a major obstacle to productivity, is now being prevented by IoT devices. These devices, equipped with Wi-Fi, Bluetooth, LoRaWAN, and wireless system-on-modules, don't just watch over the machinery; they gather and wirelessly transmit critical sensor data, allowing operators to monitor the factory's health in real-time. 

Operators can now detect potential issues before they escalate, scheduling maintenance without interrupting production flow. The result? Reducing maintenance costs and unplanned failures by up to 50%. 

Key Ezurio Advantages:

  1. Enhanced Uptime: minimize disruptions with targeted maintenance strategies.
  2. Continuous Monitoring: stay informed with 24/7 factory conditions using Ezurio's wireless modules..
  3. Robust Connectivity: depend on our industrial-grade wireless solutions to enhance signal reliability in harsh environments.
  4. Strategic Maintenance Planning: leverage predictive analytics to reduce maintenance costs with efficient scheduling
  5. Economic Efficiency: not only prevent repairs, optimize your financial resources. Reallocate your maintenance budget towards innovation and growth. 

Need help with wireless connectivity and embedded solutions?

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Wireless Modules

  • Multiple protocols, including latest Wi-Fi 6/6E and Bluetooth 5.4
  • Premium Wi-Fi Advantage (Hardware, Software, Support, and Regulatory)
  • Pre-certified for global deployments

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  • Off-the-shelf + custom solutions with wireless connectivity
  • Comprehensive software solutions (Android, Yocto Linux, Buildroot Linux, Ubuntu)
  • Value-Add with Support+ and Summit Suite

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IoT Devices

  • Send data to cloud via multiple protocols (Wi-Fi, LTE, hard-wired Ethernet)
  • Pre-certified for fast deployments with white labeling + customized capabilities
  • Develop your own application firmware

Case Study: AI-Driven Predictive Maintenance

The manufacturing industry is always on the lookout for ways to optimize operations and reduce costs. Unplanned equipment downtime is one of the largest headaches in the industry as it not only impacts productivity, but also incurs significant costs for emergency repairs and parts. Manufacturers are leveraging predictive analytics by AI and machine learning to accurately predict equipment failures and optimize maintenance schedules. 

Read this paper to learn how the integration of advanced AI and machine learning in predictive maintenance helps enhance manufacturing operations. 

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Premium Wi-Fi Advantage

Being wireless experts is a full-time job – and we’ve seen it all. Under our roof are more than 3 decades of experience that address every single step of hardware and software development, with capabilities and support our competitors can’t touch. We’re a collection of dedicated hardware designers, full EMC and regulatory technicians, customer-first software designers, and a global support organization ready to get into the weeds to get your product to market. Experience what premium partnerships are all about.

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